高级检索

双行链夹式茶苗移栽机结构设计与试验

Structural Design and Experiment of Double-row Chain-clamp Type Tea Seedling Transplanter

  • 摘要: 针对茶苗移栽主要依靠人工、栽植效率低、劳动强度大等问题,结合茶苗种植农艺要求,研制了一款双行链夹式茶苗移栽机。基于理论分析与结构设计,确定了送苗装置、株距控制、开沟器、覆土镇压等核心部件的关键参数,完成了整机结构方案设计。采用响应面法对秧苗长度、开沟深度、作业速度等作业参数进行了分析,结果表明:秧苗长度、开沟深度、作业速度对栽植合格率(QR)、栽植深度变异系数(CV)有显著影响,对栽植合格率的单因素影响程度由大到小依次为作业速度>开沟深度>秧苗长度,对栽植深度变异系数的单因素影响程度由大到小依次为作业速度>秧苗长度>开沟深度。秧苗长度、作业速度对漏栽率(MR)有显著影响,而开沟深度对漏栽率影响不显著,对漏栽率的单因素影响程度由大到小依次为作业速度>秧苗长度>开沟深度。经参数优化后,当秧苗长度为270 mm、开沟深度为68 mm、作业速度为0.14 m/s时,移栽合格率、漏栽率、栽植深度变异系数分别为78.61%、4.96%、22.39%。该双行链夹式茶苗移栽机能够较好地完成茶苗移栽作业,可为后续整机的优化改进提供参考。

     

    Abstract: In order to address the issues of low planting efficiency and high labor intensity in tea seedling transplantation, which primarily relies on manual labor, a double-row chain-clamp type tea seedling transplanter was developed in accordance with agronomic requirements for tea seedling planting. Through theoretical analysis and structural design, key parameters of core components such as the seedling feeding device, row spacing control, furrow opener, and soil covering and compaction mechanisms were determined, and the overall machine structure was completed. The response surface method was employed to analyze operational parameters including seedling length, trenching depth and operating speed. The results showed that seedling length, trenching depth, and operating speed significantly affected the planting qualification rate(QR) and the coefficient of variation of planting depth(CV). The order of the single factors influence on the QR was operating speed>trenching depth>seedling length. For the CV, the order was operating speed>seedling length>trenching depth. Seedling length and operating speed had significant effects on the missed planting rate(MR), while trenching depth did not significantly affect the MR. The order of influence of single factors on the MR was operating speed>seedling length>trenching depth. After parameter optimization, when the seedling length was 270 mm, trenching depth was 68 mm, and operating speed was 0.14 m/s, the QR, MR and CV were 78.61%, 4.96% and 22.39%, respectively. This double-row chain-clamp type tea seedling transplanter can effectively complete tea seedling transplantation operations and provide a reference for subsequent optimization and improvement of the entire machine.